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Laboratory Testing Programs

ECO has performed numerous lab testing programs to evaluate new technologies, to develop and optimize grout formulations for specialized projects/applications, to determine and optimize rheological characteristics and to perform accelerated and delayed aging and compatibility tests.


Standard Tests Performed On Grout Formulations:

  • density by Bariod mud balance.
  • viscosity by March funnel
  • cohesion by shear vane
  • initial cure by Vicat needle
  • measurement of pressure filtration coefficient
  • bleed tests
  • unconfined compressive strength test
  • accelerated aging tests
  • compatiblity with specific chemical/physical environments
  • Sutometer test on cement foam formulations



Pressure Filtration Test with API-Filter Press Specific Gravity Test with Baroid Mud Balance

TESTING

1. Regular and Microfine Cement Based Suspension Grouts

Development and Optimization of Grout Mixes for:

  • Apparent Viscosity vs. Time
  • Pressure Filtration (API Filter Press)
  • Bleed vs. Time
  • Initial and Final Gelation and Set Times
  • Cohesion vs. Time
  • Strength (Performed at an Independent Lab)
  • Particle Size Analysis (Performed at an Independent Lab)
  • Limits of Injectability (ISIS)

2. Solution Grouts

Development and Optimization of Grout Mixes for:

  • Initial and Final Gelation and Set Times
  • Viscosity vs. Time
  • Strength (Performed at an Independent Lab)
  • Various other characteristics depending on the type of solution grout being tested (sodium silicate, polyurethane, acrylamides etc)

3. Additives

  • Determine dosage requirements for a variety of rheological characteristics.
  • Determine additive compatibility with other additives and grout ingredients.
  • Determine potential applications for additives within the grouting industry.
  • Develop (meaningful) material data sheets for grouting and grouting related uses.

4. ECO has also performed testing programs for specialized applications:

  • evaluation of the stability of cement-foam systems for specific applications
  • evaluation of the sodium silicate products for multiple hole grouting of concrete matrix to increase strength and reduce permeability
  • evaluation of effectiveness of solution and chemical grouts in specific environments
  • tests to achieve predictable set and pump times for a variety of solution grouts
  • tests to manipulate pump times of cement based suspension grouts from one minute to thirty-six hours and obtaining correspondingly modified gelation times
  • tests to modify the viscosity of cement-based suspension grouts to produce rheologies varying from similar to water to non-sag
  • development of hot melts (hot bitumen), to be used in conjunction with cement based suspension grouts when grouting under high flow situations
  • development of the hydro-block: a two component polyurethane/cement based suspension grout to create instant cement gelation
  • development in the field of precipitation grouting




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